Since 5/11), 18. Sander Grizzly g0458 Owner's Manual. model g0458 18 open-end drum sander - Grizzly. Save this document, refer to it often, and use it to instruct other operators. Cleaning the Model G0458 is relatively easy. Loosen the feed roller lock screws, shown in the tracking adjustment screw until the feed belt tracks in the opposite direction. Do not wear loose clothing while must be investigated and corrected with the poweroperating this machine. V-belts loose.load. Disconnect power to the sander!6. Since 5/11) ON PAGE 37! Dust Bag..................................................... 1 — Carriage Bolt M8-1.25 x 15................... 24C. Disconnect power to the sander! If you need help,refer to the Troubleshooting section in the backof this manual or contact Tech Support at (570)546-9663.-18- Model G0458 (Mfg. Do not sand thin stock by using a EXPERIENCING DIFFICULTIES. Comments: _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________, FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. Sand only clean workpieces.are stiff and hard to adjust. Replace the drum bushings.sanding drums arepowered up. gauge that can pass between the drum and your gauge block. Unexpected movement dur-long-term respiratory damage. To connect the dust ports to a dust collector: 1. The data presented is for information purposes only. never make unapproved modifica-tions—modifying tool or using it differently than checK damaged parts. 4. Disconnect power to the sander! Installing dust bag and clamp.Model G0458 (Mfg. evenly sanded surface.2. 4.0 . Feed Belt TrackingTo align the pulleys:1. Centrifugal switch is at fault. x2 Do not final tighten stand bolts until the stand components have been assembled. do not handle cord/plug with wet hands. Slots13. Grizzly G0458 Manuals & User Guides. Raise the rear pressure plate (Page 35).Sandpaper tears off drumsduring operation. Turn ON the feed belt (DO NOT adjust con- 3. Secure with two M8-1.25 x 15 carriage bolts and serrated flange nuts. less than 1⁄8\" thick to prevent damage to the workpiece and the drum sander. V-Belt Tensioning (Page 27). A conveyor pulls the workpiece toward the sand-ing drum while pressure rollers hold the workpiece steady, so the sanding drum can remove a thin layer from the top of the workpiece. Grizzly G0458 NOTICE . Mount a top and bottom short bracket to the a stand leg and loosely secure with two left and right sides of the stand leg assembly M8-1.25 x 15 carriage bolts and serrated completed in Step 2 as shown in Figure 8. flange nuts as shown in Figure 6. Before starting, verify machine isand always wear a nioSh-approved respirator to stable and mobile base (if used) is locked.reduce your risk. Top and bottom short brackets secured to a stand leg assembly.-14- Model G0458 (Mfg. have performed the preceding assembly and adjustment instructions, and you have However, because of the many variables involved read through the rest of the manual and with shipping, some of these adjustments may are familiar with the various functions and need to be repeated to ensure optimum results. Tighten the table cap screws and repeat Steps 5 & 6.Model G0458 (Mfg. Page 22). contact and correct wiring. thickness. This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Foreword. We hope to serve you again soon. Since 5/11), WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State_________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis. If aligned. Belts should be parallelshould be parallel to each other and in the same and aligned as shown in Figure 39.plane (coplaner) for optimum performance. Safety switch key is at fault. This is most obvious should not lift off the table, slide back andif the feed belt starts slipping on the rollers. 1. Discard immediately.Model G0458 (Mfg. -27-2. 3. Only process wood with correct moisture 3. The Power Twist® V-belts can be customized in minutes to any size—just add or and initial finish sanding. If the feed belt— If the pulleys are aligned, go to Step 9. tracks to either side, then the tracking must be corrected or the feed belt will become damaged and have to be replaced.— If the pulleys are NOT aligned, perform Tracking the feed belt is a balancing process that Steps 4–­ 8. takes patience and a small degree of trial-and- error. Disconnect power to the sander! Accidents are frequently Every shop environment is different. Adjusting cause premature wearing of the belt, bush-one side more than the other will cause tracking ings, and cause strain on the motor.problems, which will require you to take additionalsteps to get the sander operating correctly. Correct motor wiring (see Page 38). Clean and re-grease table lift screws (see correctly. do not use this prevents an injury risk from unintended startupmachinery in areas that are wet, cluttered, or have or contact with live electrical components.poor lighting. 6" x … 3. never leave chuck keys, wrenches, while unattended.or any other tools on machine. operating machinery in these areasgreatly increases the risk of accidents and injury. Contact ourdebris. 8. This website displays data from third party public sources. If the machine circuit is properly sized for safe operation.is overloaded, it will draw additional amps beyondthe full-load rating.If the machine is overloaded for a sufficient lengthof time, damage, overheating, or fire may result—especially if connected to an undersized circuit.To reduce the risk of these hazards, avoid over-loading the machine during operation and makesure it is connected to a power supply circuit thatmeets the requirements in the following section.Model G0458 (Mfg. The complete and easy to read manual provides full instructions on how to assemble and maintain your sander. How many of your machines or tools are Grizzly? Too much load.Feed belt tracks to one 1. Disconnect power to the sander! The pulleys should be parallel and 1. Wrong workpiece material. This is a normal characteristic of all drum sanders. You MUST follow EXPERIENCING DIFFICULTIES. 17. Check bearings, replace motor or bearings as required.Sanding OperationsSymptom Possible Cause Possible SolutionVibration when sanding. Completed stand assembly. Fan Housing DO NOT operate the Model G0458 without adequate dust collection. Table lift screws (only two shown). Apprentice Poster; Members; 2 46 posts; Report; Share ; Posted February 28, 2016. Since 5/11) loosen the clamp to free the sandpaper.5. Low power supply voltage. Ships in About 2 weeks. Consulthearing protection. from. Start capacitor is faulty.Machine stalls or is 3. 6. Lift up on the stand and remove the blocks. can be shocked, burned, or killed by touching live electrical components or improperly groundedtrained operators only. Failure to use dust collection can Figure 16. Installing handwheel. Figure 23. Pulley is loose. Contact us! Double-check all wires dis- the power source. Keep proper footingand balance at all times when operating machine. Test power plug and receptacle for good 11. Wipe sawdust and dirt impregnated screws, chain, and helical gear with lithium greasegrease off of the chain and gears shown in every six months. Since 5/11) -17-, Test Run Recommended AdjustmentsNow that the machine is assembled, perform atest run to make sure all the controls are working For your convenience, the adjustments listedproperly. 4. Adjust or replace the centrifugal switch. side—not at the outfeed end. This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. operation. may allow the workpiece to kick out of the sander towards the operator. Too much pressure from pressure plates. Cleaning pads (Accessories on Page 24) are the fastest way to remove sawdust build-up. Fax #: (800) 438-5901MODEL G0458 18\" 1-1/2 HP SINGLE-PHASE OPEN END DRUM SANDERProduct Dimensions: Weight.............................................................................................................................................................. 198 lbs. Lighting around the machine must be adequate enough that operations can be performed safely. Variable speed knob. 5. View and Download Grizzly G0458 instruction manual online. 4. Motor bearings are at fault. Wewill not accept any item back without this number. Secure the handwheel with an M5-.8 x 10 cap-16- screw and 5mm flat washer. Power tool manuals and free pdf instructions. Figure 19. from the machine. never operate under the influence of drugs or eyeglasses are not approved safety glasses.alcohol, when tired, or when distracted.-6- Model G0458 (Mfg. the feed belt rollers and remove the pulley cover• Damaged V-belts. Make sure that the surface upon operated is important for safe operation and lon-which the machine is placed will bear the weight gevity of machine components. Figure 47. Use a flat head screwdriver, if necessary, to Model G0458 (Mfg. Inspect for stripped/damaged bolts/nuts,noisy operation. 1. sanding. remove sections to fit your needs. Grizzly G0458 instruction manual . Avoid using excess lubrication. Not enough pressure from the pressure 1. 6. WARRANTY & RETURNSGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of purchase. ____ 30-39 ____ 40-49 ____ 20-29 ____ 60-69 ____ 70+ ____ 50-59 5. ing maintenance or adjustments on the sander.INSPECTING WORKPIECES. Repeat Step 5 at the other end of the drum. However, too much tension may Figure 35. Test motor, and repair/replace if necessary.-28- Model G0458 (Mfg. DO NOT connect to power Extension Cords until instructed later in this manual. Test capacitor and replace if necessary. Open the pulley cover. When the dust collection is working properly, a fine layer of dust may be present on your stock as it comes out of the sander. ____ Friend ____ Catalog ____ Advertisement ____ Website ____ Other: ____ Card Deck 2. ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $70,000+ ____ $50,000-$59,000 ____ $60,000-$69,000 4. We do not warrant or representthat the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product andany legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,or consequential damages arising from the use of our products.To take advantage of this warranty, contact us by mail or phone and give us all the details. Pulleys not aligned correctly. if at any timeguards & covers. The sander is very heavy. Since 5/11) -7-, Additional Safety for Drum SandersFEEDING STOCK. 8. Manuals and User Guides for Grizzly G0458. HIKOKI SB 10V2 Handling Instructions Manual, Parkside PBS 600 A1 Operation And Safety Notes, Bosch GSS 23 AE Operating Instructions Manual, Bosch GDR Professional 14,4 V-LI Original Instructions Manual, Harbor Freight Tools 69924 Owner's Manual, Grizzly G0458 Instruction manual (48 pages). Make workshop kid proof! DO NOT • Wood Blocks...............................(three 2x4s)over-exert yourself while • Wood Shims................................(as needed)unpacking or movingyour machine—get assis- Unpackingtance. to reduce this risk, only allow qualifiedators have a higher risk of being hurt or killed. Check the tension of the feed belt V-belt, then adjust the tension by loosening the motorTools Needed: Qty mount cap screws shown in Figure 35 and pushing down on the motor mount to tightenHex Wrenches 4 & 8mm............................... 1 Ea the V-belts.Phillips Head Screwdriver...................................1 Feed Belt V-BeltPry Bar................................................................1 Motor MountProper tension is important for optimum power Cap Screwstransmission. To minimize this sander to remove dust build-up from the sandpa-risk, only install accessories recommended per without damage.for this machine by Grizzly. This baby weighs a hefty 140 lbs. Model G0458.T23883—120 Grit: Use for finish sanding.T23884—150 Grit: Use for finish sanding.T23885—180 Grit: Use for finish sanding.T23886—220 Grit: Use for finish sanding.G1163—1HP Floor Model Dust CollectorG0710—1HP Wall-Mount Dust CollectorExcellent point-of-use dust collectors that canbe used next to the machine with only a smallamount of ducting. Stand resting on blocks. Replace sand-MINIMUM STOCK DIMENSIONS. Sandpaper Width......................................................................................................................................... 3 in.Model G0458 The inDfouremtaotioounr coonngtoaiinngedimhperroevinemisedneteemffoerdtsa,ctchuisraintefoarms aotfio7n/1m7/a2y01n4otaancdcureraptreelsyednetsscoruibremitoesmt rsepcreenvtiopurosdlyupctusrcpheacsifeicda.tions. Power tool manuals and free pdf instructions. You can view these pages in color at www.grizzly.com.Model G0458 (Mfg. Should you find evidence of cracking, abrasion or NOTICE damage from wood chips or other foreign materials, replace the belt immediately. or components increase the risk of serious per-Touching electrified parts will result in personal sonal injury, fire, or machine damage. 8. installation and re-tension if necessary.To adjust V-belt tension:1. to reduce the risk of accidental injury, turn machine Off andremove adJusting tools. Find the user manual you need for your tools and more at ManualsOnline. and packs a wallop when it comes to sanding wood up to 12" wide. Disconnect power to the sander! Price: $925 . Your machine was carefully packaged for safe transportation. Manuals; Brands; Power Tools; Sander; Grizzly Power Tools Sander Grizzly G0458 instruction manual . Flip the ON/OFF switch ON. This can cause boards to kickback, causing serious personal injury. Since 5/11)-30-, Pulley Alignment 4. 1. Do not allow anyone to stand DUST COLLECTION SYSTEM. 9. Turn the stand upright and adjust it so the legs are evenly positioned, then tighten all 9. If you find thisdictable results, including serious injury or fire. 4. We do not recommend using an extension cord GROUNDED with this machine. Make sure to leave access toSee below for required space allocation. ers, and hex nuts (Figure 13). 6. Find the user manual you need for your tools and more at ManualsOnline. Rip cutting on a table saw.3. Since 5/11), SECTION 2: POWER SUPPLYAvailability Circuit RequirementsBefore installing the machine, consider the avail- This machine is prewired to operate on a 110Vability and proximity of the required power supply power supply circuit that has a verified ground andcircuit. 1. content, and no glues, or resins. Since 5/11), V-Belt Tensioning 3. If you cannot locate your part below, please contact our tech support department at techsupport@grizzly.com or 570-546-9663. 2. Feed belt V-belt tension.cause premature bearing failure. Conveyor Belt Width.................................................................................................................................. 18 in. If the legs start to slide when tilting, you MUST have a third person hold the stand from sliding to avoid personal injury or machine damage! Adjust the front pressure plate until it is equal necessary. Always discon-around children. Raise the table until the gauge blocks just Pressure Plate touch the drum. Don't let the size fool you! 37" drum sander (10 pages) Sander Grizzly G0459 Owner's Manual. Tilting sander upright.11. collection system, we recommend using a system that can collect a minimum of 400 CFM AT THE Clamp Dust Port DUST PORT.Dust Bag Note: Do not confuse this CFM recommendation with the rating of the dust collector. When the feed belt is near the middle of the possible. Feed belt table outside cap screws.Model G0458 (Mfg. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller Figure 2. Power tool manuals and free pdf instructions. Make sure hot lines and grounds are operational and have correct voltage on all 6. Set up an outfeed table or have someoneExcessive snipe. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or lack of maintenance. 3. Smooth running with less vibration and noiseT23881—80 Grit: Use for removing planer marks than solid belts. Open the top cover, remove the three cap screws that secure the chip deflector to the 82\" sander frame, and set the deflector aside.3. Front Pressure Plate Adjustment2. Right Figure 21. Power supply is faulty, or is switched OFF. (The feeler gauge should Adjusting the pressure plates is a fine balance slide with moderate resistance, without forc- between too much pressure and not enough. Hex wrench inserted into access hole on right tension wheel. Keep children and pets away from plastic bags or packing materials shipped with this machine. In either case, reinstall the sandpaper, repeat Steps 9–13, and continue adjusting the paper until it fits into the clamp. 4. 2. Disconnect power to the sander! Too much pressure on pressure plates. x4 Shaft Pin Figure 13. To determine the CFM at the dust port, you must take into account many variables, including the rating of the dust collector, the length of hose between the dust collector and the machine, the amount of branches or wyes, and the amount of other open lines throughout the system. Sandpaper pattern for drum. capacitors.CIRCUIT REQUIREMENTS. Loosen the table cap screws and adjust the 2. Compare the manufacture date of your machine to the onestated in this manual, and study this section carefully.If there are differences between your machine and what is shown in this section, call Technical Support at(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. maintain poWer cords. Repeat —If the feed belt starts tracking to one side, Steps 2 & 3 until the tracking is correct. Grizzly G0458 troubles. just in case there is a problem. UNATTENDED OPERATION. Loosen the motor mount cap screws shown in Figure 37 and loosen the cap screw secur- ing the idler roller.Bearing IdlerBracket Roller Motor Mount Cap Screws Figure 37. Plug/receptacle is faulty or wired incorrectly. Securing sandpaper in left clamp.4. (If this supply. TheThis machine MUST be grounded. Loosen the lock nuts shown in Figure 41 and turn both of the feed belt adjustment bolts counterclockwise one full turn at a time to release the tension from the feed belt.4. SUFFOCATION HAZARD! do not wear forcing machinery. Otherwise, use the pattern in Figure 21, to cut a new piece of sandpaper toTools Needed: Qty the necessary shape. Repeatedly doing so is abuse to the machine that will cause motor, capacitor, or thermal breaker damage, which is not covered by the warranty. Motor is at fault. N/A: MANV3: P0458MANV3: MANUAL G0458 MFG 05/11+ V3.06.11. Model G0458 (Mfg. only use machine in good working condition. Find the user manual you need for your tools and more at ManualsOnline. Strange or unnatural noises MUST be investigated and corrected before operating the machine further. Find the user manual you need for your tools and more at ManualsOnline. 37" drum sander (60 pages) Sander Grizzly G0450 Parts Breakdown. If this machineFull-Load Current Rating at 110V....... 15 Amps will be connected to a shared circuit where mul- tiple machines will be running at the same time,The full-load current is not the maximum amount consult a qualified electrician to ensure that theof amps that the machine will draw. Motor is at fault. Figure 41, on both sides of the feed belt. Wrrantya & returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. Always verifyremoval before starting! The photos and diagrams -37- included in this section are best viewed in color. Remove the outside table cap screws shown in Figure 42 and loosen the corresponding cap screws on the inside edge. 6 Identification. Lock Screws Tensioning Lock Nut Bolt Lock Nut Tracking Figure 41. Connect the sander to power. safety issues associated with this machine. Top Long Brackets...................................... 2 NOTICEH. Model G0458 (Mfg. Motor is 1HP, 110V/220V, 14A/7A. If you must use an extension 5-15 RECEPTACLE cord, only use it if absolutely necessary and only on a temporary basis. 2. Since 5/11), G0458 Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION100-1 P0458100-1 MOTOR BRACKET 148 P0458148 SPECIAL NUT100-2 P0458100-2 CAPACITOR 25MFD 250VAC 149 P0458149 EXTENSION SPRING100-3 PC300S CAPACITOR 300MFD 125VAC 150 P0458150 TENSION WHEEL ASSY100-4 P0458100-4 MOTOR FAN 151 P0458151 CHAIN PROTECTOR100-5 P0458100-5 FAN COVER 152 PS05M PHLP HD SCR M5-.8 x 8100-6 P0458100-6 CAP COVER /JUNCTION BOX 153 PS19M PHLP HD SCR M5-.8 x 6101 P0458101 LOWER CASTING 154 PR09M EXT RETAINING RING 20MM102 P0458102 SHAFT 155 P0458155 SPACER103 P0458103 HANDWHEEL 156 P0458156 ROLLER104 P0458104 SWITCH KEY 157 PSB31M CAP SCREW M8-1.25 X 25105 P0458105 SWITCH 158 PW01M FLAT WASHER 8MM106 P0458106 SPROCKET 159 P0458159 EXTENSION BRACKET107 P0458107 COVER 160 PW01M FLAT WASHER 8MM108 PB95M HEX BOLT M5-.8 X 16 161 PSB11M CAP SCREW M8-1.25 X 16109 P6103043 BEARING 6904ZZ 162 P0458162 ELEVATING SCREW110 PR03M EXT RETAINING RING 12MM 163 PN01M HEX NUT M6-1111 P0458111 BEARING COVER 164 P0458164 EYE BOLT M6-1 X 50112 PS68M PHLP HD SCR M6-1 X 10 165 P0458165 CONVEYOR BELT113 P0458113 GEAR 166 P0502058 BEARING 6205ZZ114 PSS07M SET SCREW M5-.8 X 5 167 PSB06M CAP SCREW M6-1 X 25115 P0458115 WORM 168 PSB06M CAP SCREW M6-1 X 25116 P0458116 BRACKET 169 P0458169 STRAIN RELIEF117 PSB130M CAP SCREW M10-1.5 X 16 170 P0458170 BEARING SEAT118 P0458118 SIDE COVER 171 PR11M EXT RETAINING RING 25MM119 PHTEK26M TAP SCREW M5- X 10 172 PSB06M CAP SCREW M6-1 X 25120 PS38M PHLP HD SCR M4-.7 X 10 173 P0458173 LOCKING BLOCK121 P0458121 DUST COVER 174 P0458174 FIXED PAN122 P0458122 FIXED COLLAR 175 P0458175 FIXED PAN123 PR05M EXT RETAINING RING 15MM 176 P0458176 HEAD SHAFT124 P0458124 SPROCKET 177 PK99M KEY 6 X 6 X 15125 P0458125 BUSHING 178 P0458178 DRUM126 P0458126 SPACER 179 P0458179 SANDPAPER127 P0458127 CHAIN COVER 181 P0458181 FIXED PAN128 PSB03M CAP SCREW M5-.8 X 8 182 P0458182 EXTENSION SPRING129 PW02M FLAT WASHER 5MM 183 PSB33M CAP SCREW M5-.8 X 12130 P0458130 GUIDE PLATE 184 PSB06M CAP SCREW M6-1 X 25131 PW02M FLAT WASHER 5MM 185 P0458185 FIXED PAN132 PSB79M CAP SCREW M5-.8 X 35 186 P0458186 HEAD COVER133 PR09M EXT RETAINING RING 20MM 187 P0458187 CHIP GUIDE BRACKET134 P0458134 EXTENSION BRACKET 188 P0458188 SIDE COVER135 P0458135 BUSHING 189 P0458189 SPONGE STRIP136 P0458136 ROLLER 190 PSB04M CAP SCREW M6-1 X 10137 P0458137 TABLE 191 P0458191 PRESSURE PLATE138 PB09M HEX BOLT M8-1.25 X 20 192 P0458192 BRACKET139 PN03M HEX NUT M8-1.25 193 P0458193 ROLLER PIN140 PSB11M CAP SCREW M8-1.25 X 16 194 P0458194 BUSHING141 PW01M FLAT WASHER 8MM 195 P0458195 ROLLER142 PSB02M CAP SCREW M6-1 X 20 196 PS40M PHLP HD SCR M5-.8 X 16143 PW03M FLAT WASHER 6MM 197 PSB01M CAP SCREW M6-1 X 16144 P0458144 SPROCKET 198 P0458198 HINGE146 P0458146 CHAIN 199 PS05M PHLP HD SCR M5-.8 X 8147 P0458147 SPACERModel G0458 (Mfg. 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